Put over twenty parts into production including, castings, forgings, plastic injection moldings, deep drawn stampings and weldments. I owned these parts from concept through design, structural validation, assembly validation, tooling validation into volume production. Invention owner of patent US20240017789A1.
Made significant contributions to the methodology for full chassis FEA. This full chassis FEA is used for final design validation across all motorcycle programs. Served as Chief Vehicle Engineer for Zero's flagship project beginning in 2023.
Investigating topology design techniques to optimize swingarm internal structure
Industrial design input
CAD model
linear static & modal FEA models
Detail analysis & design iteration
Production drawings
Machined prototypes
Structural and ergonomic testing
Modern retro design intent
Parametric modeling in Solidworks
G2/G3 surface continuity